Mobile welding fume Extractor that starts and stops in synchronization with the welding machine

  • 2025.06.24
  • Case

Mobile welding fume extractors are popular for their convenience and efficiency. How to be more convenient and energy-saving? To this end, Moland has introduced a frequency conversion fume purifier that can start and stop synchronously with the welding machine.

Energy efficiency optimization: customizable synchronous start-stop function with the welding machine, real-time monitoring of fume concentration function, automatic adjustment of fan power (0~100% infinitely variable speed) function, etc., which makes the product's energy consumption reduced by 25% compared with similar products.

I. Synchronized start-stop technology principle and realization mode

Core: real-time current/voltage signal capture

Through the built-in microprocessor real-time monitoring of the output current of the welding machine (> 50A trigger), to achieve 0.1 second response start-stop, to eliminate ineffective operation of energy consumption.

Energy saving data: synchronized control can reduce standby energy consumption up to 92% (measured by the average daily 6 hours of welding)

Ⅱ. The key equipment selection parameter table

Item  Basic modelSmart modelSelection basis
Synchronized response speed<0.5 seconds, can be set<0.1sec, can be set ISO15012-1 
Adaptive range of air volume0~2800m³/h0~3500m³/hMatches different wire diameters
Cartridge cleaning methodManual dust cleaningFull-automatic pulse dust cleaningEnsure continuous high suction power
Mobile ConfigurationDouble brake universal wheelDouble brake universal wheelWorkshop floor flatness ±3°
ComplianceCE/GB16297CE/ATEXExplosion-proof certification

Ⅲ. Typical application scenarios and equipment matching program

Scenario 1: Small workshop multi-station inspection

Scenario 2: Robot welding of large components: PLC communication linkage (triggered by robot IO signal)

Scene 3: welding of closed tanks

The new EN ISO 21904-3 standard will be mandatory in the EU in 2025, requiring welding fume cleaning equipment to be equipped with energy recovery systems. Priority is given to equipment that supports OPC UA protocol for easy access to smart factory management system.

Energy saving + intelligence is the inevitable development trend of dust removal system. Moland AI intelligent system realizes real-time monitoring, human-computer interaction, remote control, cell phone PC linkage of all the equipment in the whole network, etc. Moland Monitor monitors the concentration of environmental fumes in real time, and links with the dust removal equipment to ensure that the effect of dust removal, while greatly reducing energy consumption.

Moland protects your safe production!

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