30KW centralized dust removal system for fitness equipment welding room

The external machine of the equipment is composed of a 30kw Industrial Dust Collector + fan box, and the electric control cabinet is independently designed to facilitate the opening of the equipment and the monitoring of the operating status of the equipment.

The rain water flows to the ground in the color steel tile trench design to avoid water retention at the top of the equipment and water seepage inside the equipment.

The clean air after the dust filtration of the entire welding dust removal project is organized by a 15 meters chimney high altitude discharge, the main engine and the chimney tee connection 1 meters above the reserved detection port, the chimney next to the detection platform and detection ladder, convenient real-time monitoring of emission indicators.

This project has a total of 8 welding rooms to deal with, including 6 single robot welding rooms, 5 of which are L4.9*W3.15*H3M; 1 room L4.9*W3.75*H3M;

Two double robot welding rooms L5.8*W3.8*H3 meters.

The main wall is made of white purification board, and the observation Windows with holes more than 1 meter high are reserved on the east and west sides of the wall. The observation Windows are made of metal frames and translucent light blocking materials. Through the observation Windows, the visiting passage can see the movement of the equipment inside (translucent materials can block the welding arc light to prevent hurting eyes). Ensure that the smoke can be concentrated to the smoking port and not diffuse in the room; LED lighting is installed at the top and feeding port: the luminaire is equipped with a dust cover, which is easy to wipe after the dust is attached.

There is a H2×W1 meter safety door at the rear of the welding room, which is convenient to replace the welding wire barrel and protective gas cylinder; The safety door is equipped with Omron safety lock, which is linked with the welding robot. When the door is opened, the welding robot stops working to ensure the personal safety of workers entering the welding room.

In the center of the welding tool platform, install the soft rubber curtain to block the arc, the rubber curtain hangs down from the height of 2 meters from the ground, the bottom of the rubber curtain according to the shape of the tool platform copying shear, the bottom distance from the tool or the ground gap is not more than 10mm, the rubber curtain staggered installation, the length of the laminating area between the two rubber curtains is not less than 30mm; Make the welding room in a relatively closed space, welding smoke does not spill.

A partition wall is installed between the feeding area of each welding room. The height of the waist line of the partition wall is 1 meter. The purified sheet material is used below the waist line, and the metal frame and translucent light blocking material are used above the waist line. Each welding room feeding area has an independent space, and to ensure the appearance of uniformity.

Control cabinet adopts inverter PLC control, built-in various reminder Settings, more intelligent and more human

Power condition monitoring: fault phase overvoltage and undervoltage alarm, overload protection, to prevent motor and electrical parts damage.

Air pressure status monitoring: air source pressure is too low alarm to prevent incomplete cleaning, pressure difference meter visually displays the use of filter element status, pressure difference is too high automatic pulse rotor blowback.

Operating temperature monitoring: The system temperature is too high alarm to prevent fire.

Ash bucket status monitoring: The system senses the lock status of the ash bucket with the ash bucket automatic lifting function to ensure that the ash bucket is in place to improve the seal of the ash bucket and ensure the dust suction effect.

Realize the functions of booking and off-line backblowing

Due to the customer's on-site production needs, the welding room is often not used at the same time, so we have manually operated valves in each smoking port; Open/close at any time according to the use, the inverter will automatically adjust the frequency according to the number of smoking ports opened, to achieve energy saving and emission reduction.

Moland provides Mobile Fume Extractors, Industrial Dust Collectors, CNC Cutting Smoke Extractors, Laser Marking Fume Extractors, Polishing Downdraft Tables, Welding Fume Exhaust System, etc.