In Changchun, a 12,000W Quick laser cutting machine runs efficiently in a manufacturing enterprise’s workshop. It has a fully enclosed design and an exchange table, and it is mainly used for thick-plate metal cutting. Its high-power performance boosts production efficiency significantly. However, the large amount of metal fumes from cutting has become a critical challenge for the enterprise. Specifically, these fumes threaten operators’ respiratory health. They also easily attach to the equipment’s precision components, reducing cutting accuracy. Additionally, the enterprise must meet local environmental protection authorities’ dust emission standards. Therefore, Laser cutting dust removal is an urgent priority.
To meet the project’s core needs, our team first conducted on-site inspections and in-depth analysis of the equipment’s operating conditions. We then discarded one-size-fits-all dust removal solutions and customized an exclusive plan: equip the laser cutting machine with Moland 7.5KW professional laser cutting dust removal equipment. This solution captures and purifies fumes efficiently at the source. Moreover, it does not disrupt the exchange table’s continuous operation. As a result, it balances environmental compliance and production efficiency perfectly.
We selected the MLWF800 dust removal equipment for this project. It is a specialized product Moland developed specifically for high-power laser cutting scenarios. First, its parameters fit the project’s requirements precisely. For example, the air volume ranges from 7,000 to 10,500 m³/h, which quickly captures various fine fumes from fully enclosed cutting and prevents diffusion. Besides, it has a 7.5KW power design, which saves about 8,000 RMB in annual electricity costs compared to other conventional equipment of the same type. It also ensures high purification efficiency, saves energy, and reduces the enterprise’s operating costs. Furthermore, the coletor de pó de cartucho uses imported PTFE coated filter media, with a filtration precision of 0.3um and smoke purification efficiency of 99.9%. This fully meets high-power laser cutting’s dust control needs.
IV.Project Results & Value
The smoke purification effect was immediate after the project went into operation. It reduced the workshop’s dust concentration to below the national occupational health standard, greatly improving the operators’ working environment. At the same time, the equipment’s precision components suffered 30% less wear and tear than before, which effectively extends the equipment’s service life. In addition, this solution helps the enterprise meet environmental compliance and ensures stable production accuracy and efficiency. As a successful case, it provides a reliable reference for high-power laser cutting enterprises in Changchun looking for dust control solutions. It also showcases our professional ability to solve industrial dust removal challenges with targeted plans.
