The Li-ion battery manufacturing process involves harmful materials like Lead and Cadmium. These generate toxic dust and fumes, posing risks to workers and production quality. A reliable Dust Collectors System is thus critical. It captures contaminants at every step, ensuring a safe environment and smooth operations.
（1）Mixing Process
During ingredient feeding and discharge, large amounts of fine powder dust are generated. The Dust Collector System targets feed and discharge ports specifically. It quickly extracts dust to prevent production environment pollution and protect workers’ health.
（2）Cutting & Slitting
Laser cutting of electrode coils produces metallic dust and oxidation fumes. Slitting machines leave residual waste, which harms equipment and battery quality. Here, the Dust Collector System focuses on cutter and roller brush positions, removing debris efficiently.
（3） Lamination & Welding
Stacking electrodes and separators in lamination creates dust. Laser or ultrasonic welding of cell tabs generates metallic oxides. The Dust Collector System acts immediately, avoiding damage to components and lung harm to staff.
（4） Winding & Packaging
For square batteries, dust forms at powder brushes and main shaft winding areas. Cylindrical batteries produce smoke and chips at powder boxes, pole lug welds, and cutting positions. During packaging, laser welding of housings releases fumes. The Dust Collector System covers these points, outperforming manual cleaning in convenience and thoroughness.
（1） Compliance with Environmental Standards
New technologies in Li-ion manufacturing face strict environmental protection requirements. A Dust Collectors System ensures compliance by removing harmful contaminants effectively.
（2） Enhanced Production Efficiency
By preventing dust buildup on equipment, the system reduces maintenance needs and extends machine lifespan. This minimizes downtime and boosts overall productivity.
（3）Worker Safety Assurance
Toxic dust and fumes are eliminated at the source. This lowers health risks, creating a secure workplace that improves employee retention.
Opt for systems with ultra-efficient filters (like HEPA filters) to capture fine particles. Ensure they are tailored to specific dust points—such as mixing ports, welding stations, or winding areas. Professional modeling of the facility guarantees optimal performance, as offered by experienced providers like Moland.
A high-quality Dust Collectors System is indispensable for Li-ion battery manufacturing. It addresses dust risks across all production stages, from mixing to packaging. By investing in the right system, plants protect workers, meet regulations, and maintain efficient operations. Trust in professional solutions to keep your Li-ion production clean and safe.
