Contatto

Moland Powers Intelligent Manufacturing: Installing 20 Sets Fume Extraction Systems for XCMG Intelligent Equipment Robotic Welding Production Line

  • 2026.05.20
  • Caso

In the fast-evolving intelligent equipment manufacturing sector, XCMG Intelligent Equipment has upgraded its production capabilities with 20 sets of robotic gantry cantilever welding systems—a core initiative to boost automation, precision, and production efficiency. Moland Environmental, as a trusted industrial air purification partner, delivers tailored high-efficiency fume extraction solutions to match this advanced welding line, enabling seamless integration of clean production and smart manufacturing.

High negative pressure fume extractors

I.Challenges of Robotic Gantry Welding

Robotic gantry cantilever welding features long-duration, high-intensity continuous operation, generating large volumes of fine welding fumes containing manganese, chromium, and other harmful particles. Traditional ventilation fails to capture diffuse fumes effectively, leading to:

  • Workplace health risks: Respirable dust endangers workers’ health and violates global occupational safety standards.
  • Precision equipment damage: Fume deposition on robots and control systems increases wear and failure risks.
  • Environmental non-compliance: Exhaust emissions fail to meet international standards like ISO 14001, hindering global market expansion.

II. Moland’s Customized Fume Extraction Solutions for XCMG’s Robotic Gantry Cantilever Welding Line

Robotic Welding

To address these pain points, Moland deploys MLWF series high-negative-pressure fume purifiers tailored for gantry robotic welding, with core advantages:

  1. High-efficiency fume capture: Integrated with gantry cantilever systems, the solution uses top suction hoods + flexible extraction arms to track welding points in real time, achieving a 95%+ fume capture rate. It eliminates fume escape in large-span welding areas.
  2. Advanced filtration system: Equipped with PTFE membrane-coated filter cartridges (efficiency ≥99.9% for 0.3μm particles) and activated carbon layers, the system removes both fine dust and welding odors. It meets strict emission standards like GB 16297 and EU ATEX directives.
  3. Intelligent linkage control: The system features PLC automatic pulse cleaning and IO ports for seamless connection with robotic welding systems. It starts/stops synchronously with welding, adjusting airflow dynamically to save energy by 30%+.

III.Fume Extraction Solution's Value Delivered for Smart Manufacturing

Fume extraction solutions
  • Optimal workshop environment: PM2.5 levels drop below 75μg/m³, meeting global occupational health standards and improving employee retention.
  • Protected smart equipment: Reduced fume deposition extends the service life of welding robots and precision components by 20%–40%.
  • Enhanced green competitiveness: Compliance with international environmental certifications supports XCMG’s global expansion and brand reputation.

IV.Conclusion

The collaboration between Moland and XCMG Intelligent Equipment sets a benchmark for smart manufacturing + clean production in the heavy machinery. By integrating high-efficiency fume extraction with advanced robotic welding, Moland enables enterprises to balance productivity, safety, and sustainability. As global demand for intelligent equipment rises, Moland remains committed to delivering reliable, customized air purification solutions for modern smart factories.

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