Welding training is now common in vocational schools and training institutions. However, the fumes and dust generated during training operations spread everywhere, seriously affecting the physical and mental health of trainees. How to effectively collect and purify these fumes and dust is a problem that plagues many training institutions. Moland developed, designed, and manufactured a overall dust removal solution for welding training institutions. This intelligent system mainly includes: a fume collection and purification system, a synchronous visual monitoring system, a lighting system, an air supply system, a power supply system, a fire protection system, and the fabrication of pipelines and workstation partitions, achieving a highly efficient operation mode of "one system per workstation, with multiple workstations working together."
Moland Smoke and Dust Purification equipment utilizes internationally leading PTFE coated polyester fiber flame-retardant filter cartridges, boasting high filtration precision and a filtration efficiency of 99.97% for smoke and dust (0.3μm). It maintains consistently good airflow while achieving compliant emissions. Each workstation compartment equips with an independent control valve. The system uses intelligent sensors to monitor real-time changes in main duct air pressure, automatically adjusting the variable frequency motor speed to precisely control the airflow at each workstation. This automatically reduces energy consumption during single-workstation operation and synchronously increases air pressure when multiple workstations are operating simultaneously, ensuring consistent smoke and dust collection at each workstation. Compared to traditional fixed airflow systems, energy consumption can be reduced by 25%-30%, achieving the dual benefits of high-efficiency purification and energy conservation.
The welding operation workstation compartments serve as the core training area. Moland uses high-quality rock wool flame-retardant panels for overall customization, considering multiple needs such as safety, durability, and teaching suitability. These panels possess excellent heat insulation, thermal insulation, and flame-retardant properties. The sheet material has a smooth, flat surface, resulting in an aesthetically pleasing installation. It is impact-resistant and corrosion-resistant, and in high-frequency training scenarios, its lifespan can reach 10-15 years, requiring minimal maintenance and replacement.
Addressing the noise reduction needs of welding training workshops, the rock wool sheet material possesses highly efficient sound absorption properties. It effectively blocks and absorbs arc noise generated during welding operations, preventing noise aggregation and interference from multiple workstations operating simultaneously, thus creating a clear learning and communication environment for trainees. Furthermore, the sheet material's triple properties of heat insulation, fire resistance, and sound absorption perfectly meet the safety and environmental requirements of welding training scenarios, offering multiple benefits.
Each workstation equips with complete supporting facilities, fully covering training and safety needs: Independent electrical control boxes allow for autonomous control of power switches and equipment start/stop at each workstation, preventing interference between workstations and facilitating teaching management and equipment maintenance; explosion-proof lighting features industrial-grade protection, providing ample brightness while being splash-proof and impact-resistant, ensuring trainees can clearly observe welding operation details, guaranteeing teaching effectiveness and operational safety; a synchronous monitoring system monitors equipment operation status in real time.
Furthermore, each workstation equips with a dedicated fire protection system, including fire extinguishers and fire warning devices, comprehensively mitigating fire risks during welding operations; sliding doors facilitate trainee access, and observation windows use high-temperature resistant and impact-resistant tempered glass, allowing instructors to monitor workstation operations in real time while preventing smoke and dust from escaping; fresh air grilles continuously introduce fresh air, maintaining air circulation within the cubicles and further improving work comfort. The entire system is rationally laid out and easy to operate, meeting the teaching needs of welding training while creating a safe, clean, and efficient training environment.
With its core technological advantages and scenario-based customization capabilities, Moland Welding's integrated dust removal solution is not only suitable for the stringent requirements of high-end industrial scenarios, but also meets the standardized teaching needs of welding vocational training institutions, realizing a comprehensive solution that addresses dust pollution at its source, protects personnel health, and improves operational efficiency.
